Production Processes

Innovative material processing technologies that optimise quality, time and costs

See all processes

Last-generation Machinery

Technologies

11 Refrigerated Cells

12 Plotters

18 Autoclaves

28 Compression Moulding

07 Plastic Injection Presses

19 RTM Press Machines

01 SMC Press Machine

02 Pneumatic Presses

24 5-axis mills

02 5-axis waterjets

10 Heat Treatment Ovens

08 Painting Cabins

02 Robot/Automated Painting System

03 Automatic Paint BlendingSystems

02 Painting Lines

02 Bonding Co-Bots

01 Gluing Robot (4 stations)

02 Sanding Robots

06 Sanding Machines

01 Polishing Robot

06 3D Printing Machines

01 Additive Manufacturing

01 Assembly Line

01 Analysis Laboratory

02 GOM Metrology Rooms

01 Scan Box

The importance of experience

Know How

Novation Tech has a wealth of practical and theoretical knowledge which is also linked to the area where the company has grown. Thanks to this unique technological knowledge and skills, the company not only satisfies its clients’ needs but can also help them identify these needs, working together to choose the most suitable materials and technologies that will give the desired outcome, in terms of mechanics, aesthetics, time and costs.

Unique processes

Patents

6 patents, 20 different implementations: within these numbers lies one of the secrets to Novation Tech’s success. The company invests 7-8% of its turnover every year in research as developing processes and innovative production technologies is one of its main aims. Its R&D laboratory, located at the Montebelluna headquarters, works tirelessly to come up with more high-performance solutions, more efficient processes and more innovative technologies.

Production Processes

Autoclave moulding

The autoclave process is the main procedure for producing high-quality composite components. Heat and pressure are applied uniformly to thermally cure the carbon fibre materials.

Novation Tech uses composite layups to combine prepreg materials with metal inserts, honeycomb materials and expanded materials.

Production Processes

Compression moulding

TRADITIONAL COMPRESSION MOULDING

SMC

Compression moulding is a mechanical moulding process. The material to be moulded, if necessary preformed or pre-heated, is left inside a mould to polymerise (if it is a thermoset) or consolidate (if it is a thermoplastic). This process has low running costs and is ideal for large volumes.

TRADITIONAL COMPRESSION MOULDING

Compression molding is a mechanical molding process.
The material to be molded, preformed or preheated if necessary, is left to cure (if it is a thermoset) or solidify (if it is a thermoplastic) inside a mold. This process is characterized by low operating costs and is particularly suitable for high-volume production.

SMC

SMC (Sheet Moulding Compound) molding of thermosetting composite materials, reinforced with glass or carbon, produces a high-quality surface finish (Class A).
Our vertical hydraulic press is also capable of processing components with pre-impregnated materials using the PCM (Prepreg Compression Moulding) process.

Thanks to this type of molding, we can integrate complex features into carbon fiber laminated components and offer cutting-edge, high-performance solutions, especially when working with large production volumes.

Production Processes

RTM Moulding

Advanced RTM Moulding

Light RTM Moulding

Advanced RTM Moulding

Resin Transfer Moulding (RTM) uses moulds made up of a matrix and punch. Resin under pressure is injected into the mould where the composite reinforcement material (carbon, glass) has already been placed. This technology is by far the best option in terms of costs and performance for manufacturing components in medium to high volumes and when close control of thickness and a high quality surface finish on both sides are needed.

Light RTM Moulding

Light Resin Transfer Moulding, or Light RTM, is a process by which composite products are manufactured using a closed mould system. Resin is drawn into the cavity where the air has been vacuumed out. This technology is used to manufacture composite products with a fixed thickness, having good mechanical qualities, lower costs and reduced production times.

Production Processes

Finishing Operations

Water Jet Cutting Machine

CNC Milling Machine

Painting

Assembling

One of Novation Tech’s main assets is that it can handle every stage in a product’s creation, including the finishing operations. Novation Tech has also developed a series of processes to assemble sub-components (such as buttons, electronics, LCD screens), so it can deliver finished products to its client.

Water Jet Cutting Machine

The water jet cutter is well-known for the quality of the finish of the cut and its versatility. It is used for details and temples for eyewear.

CNC Milling Machine

These are ideal work centres for carrying out complex, high-precision machining – the motions of the machine are controlled by numerical control, allowing it to perform many different processes such as milling, boring, drilling, threading etc…

Painting

Novation Tech has three painting areas and a total of five heat treatment ovens. Highly aesthetic parts can have a glossy finish to create a bright effect, or a matte finish which gives the component a more modern and stronger appearance.

Assembling

Novation Tech assembles its components, ensuring products of the highest quality standards.

Production Processes

3D Printing

Novation Tech has a totally integrated 3D printing department with four different printers to create components in different materials. This state-of-the-art technological hub is one of its kind in the Veneto region and managed by a team of dedicated engineers.